Based on the client’s requirements, JXSC designed an efficient processing flowchart:

1. Crushing System (10tph, 12 operating hours/day)

Raw ore undergoes a two-stage crushing process:

• The primary jaw crusher receives feed from the raw ore bin via a chute feeder
• The secondary jaw crusher further reduces particle size
• Vibrating screen with 20mm mesh separates material
• Oversize (+20mm) returns to the secondary crusher via conveyor
• Undersized material (-20mm) is transported to the silo for storage

2. Mineral Dressing Process (5tph, 24 operating hours/day)

The beneficiation process utilizes single-stage ball milling with three-stage flotation:

• Ball Mill Circuit: Material under 20mm enters the ball mill operating at 25-35% concentration, grinding to 75% passing 200 mesh. A spiral classifier creates a closed circuit with overflow slurry pumped to mixing tanks and dosing systems.

• Flotation System: The process includes one rougher stage, one scavenger stage, and three concentration stages. The flotation machines create negative pressure through centrifugal action, drawing in air to mix with ore pulp and reagents, forming mineralized foam that floats to the surface where it’s collected by scrapers.

3. Lithium Concentrate Dehydration

A two-stage dehydration process ensures optimal moisture content:

• First stage: Deep cone thickener
• Second stage: Disc vacuum filter
• Final concentrate contains approximately 15% moisture content, ready for bagging and sale