JXSC Mineral

Kenya 50TPH Manganese Ore Processing Plant

Kenya 50TPH Manganese Ore Processing Plant

JXSC has provided a successful 50TPH manganese process plant in Kenya. We design the manganese process plant flowchart & plant layout drawing according to ore conditions, provide a complete set of plant machines and send Chinese engineers to the mine site for plant installation & commissioning guidance.

Introduction

Minerals: Rock Manganese Ore 
Capacity: 50 TPH
Feed Size: 100mm
Process: Washing -> screening -> crushing ->  gravity separation -> magnetic separation

Solutions & Process

Rock Manganese Process Plant

Kenya 50TPH Manganese Ore Processing Plant flowchart
Washing & Screening

Wheel loader feeds raw ore to the hopper, through vibrating feeder evenly send ore to a belt conveyor, then to trommel scrubber for washing clay and screening out bigger than 25mm, 0-5mm, 5-25mm.

Crushing

Bigger than 25mm materials go to the jaw crusher to crush to a smaller size, then go to a vibrating screen for sieving out 0-5mm,5-25mm, and above 25mm which is back to the jaw crusher for re-crushing. For 5-25mm material, it will be sent to the jig machine for gravity separation out Mn concentrate by belt conveyor. For 0-5mm material, it will be sent to another jig for gravity separation out of Mn concentrate by a slurry pump.

Gravity Separation

-5mm and 5-25mm materials of trommel scrubber go to different jig machines for gravity separation out Mn concentrate.

Magnetic Separation

The 0-5mm Mn concentrate from the jig machine is sent to a magnetic separator for further removing impurities.

Dehydration

The magnetic separator’s 0-5mm Mn concentrate goes to a dewatering screen for dehydration.

Rock Chrome Process Plant Station

Equipment Lists

  • Vibrating Feeder x 1 set
  • Trommel Scrubber x 1 set
  • Jig Machine x 3 sets
  • Jaw Crusher x 1 set
  • Hammer Crusher x 1 set
  • Vibrating Screen x 1 set
  • Magnetic Separator x 1 set
  • Dewatering Screen x 1 set
  • Water Pump x 4 sets
  • Slurry Pump x 3 sets
  • Belt Conveyor x 8 sets

Main Equipment Used in This Case

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